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Prefabricated Component Case

- Sep 08, 2018 -

Informatization improves the efficiency and process organization of PC production

1. About the pre-production preparation stage

The use of information technology to generate accurate bills of materials, 3D drawings and other data can effectively help the prefabricated parts in the production of technical disclosure, material procurement preparation, production planning, stacking site management and finished product logistics planning. It solves and avoids the abnormal state that occurs in the whole process of production in advance, and embodies the application of planning, execution, inspection and rectification (PCDA) cycle management method in prefabrication management.


2.Production and processing production map - machinery

The designer will deepen the drawings, forms, documents and other information after the completion of the split design and transmit it to the server in the form of data, and convert it into a format that the machine can recognize and enter the production stage. Automate through control programs to reduce the possibility of labor and errors.


3. Real-time monitoring of production through control system

The production of prefabricated parts is the main flow operation:

A series of abnormal conditions such as faults and delays generated in the above production process are effectively monitored by the control system, and are promptly reflected to the management personnel to make judgments to avoid problems caused by human causes.


4, Automatically summarize the production efficiency and labor of various products, easy to manage

During the production process of the prefabricated parts, the control system records the information of each component, including the flow tempo, the size of the components, the reserved openings and the embedded parts, the number of working hours, etc., and records and records according to different items, different dates and different types of components. Statistics make it easy for managers to analyze and improve in the later stage.


5.Can effectively build embedded parts and facilities equipment library and design software seamlessly docked

Different embedded parts will be created and built up for the deepening of different projects, because each project has its own unique and special processing methods, so it is necessary to interface with the design software. Data lossless transmission and reading can ensure the subsequent work goes smoothly.


6. Make production orderly, although the shape of the produced components is different, but the efficiency is not low.

Since the production line of prefabricated parts uses an information control system, digital control methods are used from the source. Therefore, in the production, the mechanical device reads the data format file, and the degree of precision control can be within millimeters, and to some extent, the degree of free change of the production component can also be changed in millimeters.

It can be seen that the so-called "modular limitation" in the traditional sense does not exist here, breaking through the contradiction between individualized design and industrialized production, and finally achieving the difference in the shape of the components produced, but the efficiency is not low, let Production is equally orderly.


7. Scientific logistics management system and guarantee reliable logistics management

Deliver the correct quantity and type of prefabricated components or parts directly to the project site. To achieve this, information control systems need to be linked with ERP to achieve information sharing. ERP reflects the requirements of the prefabricated components to be installed at the project site to the information control system, so that the management personnel can prepare in time, understand their inventory capabilities, and reflect them in the system in real time, complete the stacking operations in advance, and then complete the work directly on time. Delivered to the task of the project site.


8.The connection between production management and ERP

Manage production orders, including maintaining production orders and displaying a list of orders. According to different orders, materials and workshops, the materials can be prepared for different materials, reflecting the guarantee of the existing stocks on the production orders, listing the missing materials, reminding the management personnel to track or collect the missing materials in time, and not to produce the production orders. However, it was impossible to produce due to lack of materials.